STORE  |  BLOG  |  SUPPORT  |  CONTACT  |  ESPAÑOL           Follow us on tweeter Follow us on facebook Follow us on Youtube Follow us on Linkedin

Industry 4.0

Category Archives

Manufacturing and Industry 4.0 in Ohio. An Interview with Ritch Ramey of RAMTEC

Interview with RAMTEC Ohio Coordinator, Ritch Ramey, about manufacturing in Ohio, the skills gap, RAMTEC and Industry 4.0
We are excited to have Ritch Ramey as a guest on our Industry 4.0 Blog. Ritch is the state coordinator for RAMTEC Ohio. He is responsible for the advancement of the 22 statewide RAMTEC Ohio Robotics, Machining and Automation centers. Ritch has been instructing students in the CTE space for over 30 years.

How important is manufacturing for Ohio?
According to the National Manufacturer’s association manufacturers in Ohio account for 16.63% of the total output in the state, employing 12.56% of the workforce. Total output from manufacturing was $107.95 billion in 2017. In addition, there were an average of 699.06 thousand manufacturing employees in Ohio in 2018, with an average annual compensation of $74,679.97 in 2017.
The Ohio leadership, led by Lieutenant Governor Husted, is placing significant emphasis on maintaining Ohio’s position as a front runner in manufacturing across the US, as well as in adoption and implementation of new technologies in manufacturing and investment in workforce development.

How acute is the skills gap?
Different reports that I have read show that in 2018 approximately 700,000 jobs openings in manufacturing across the US were not filled due to lack of skilled applicants. Speaking with employers in Ohio, talent acquisition is one of their biggest challenges. They are faced with a competitive labor market, baby boomers that are retiring and a younger generation that has a perception issue about jobs in manufacturing. We must help solve the skills gap to enable our industries to grow.

How does the RAMTEC model address training and the skills gap?
RAMTEC was formed as a one-stop-shop to enable secondary, post-secondary and incumbent employees to get trained and certified on the most up to date technologies used in industry. Partnering with high schools, colleges and industry, the RAMTEC centers get a constant flow of trainees. As the RAMTEC training aligns with industry needs, the students that graduate our programs are in high demand.
RAMTEC has 22 centers across the state and uses industry grade equipment for its training. We work with industry partners such as Yaskawa, Parker, Lincoln, Mitsubishi, Universal, Miller, Haas, Mazak, Fanuc and Allen Bradley. Robotics and automation have become a key area in which industry lacked skilled employees. Together with our industry partners we developed programs that lead to certification which is recognized at the state level as credit for graduation.

How does Industry 4.0 affect the skills gap?
Industry 4.0 poses new challenges in training. We have been working with different organizations such as ARM (Advanced Robotics for Manufacturing) and the Ohio Manufacturers Association to map the skills for Industry 4.0. and define roles in the organization. As manufacturers will have to deal with many different systems such as electrical, mechanical, robots, vision, IIOT sensors, networks and data – the key requirement becomes interoperability and problem solving.
Industry is adjusting quickly to Industry 4.0 in order to stay competitive, and we will need to provide the training solutions that will suit both the fast movers, as well as organizations that will slowly shift to Industry 4.0.

Seeing how robotics and automation is becoming so dominant in industry, how does that change education, if at all?
My role is to promote, support and advocate for the advancement of K to Gray robotics, automation, and Industry 4.0 career pathways for all the citizens of Ohio. There is more that can be done in our education system to introduce technology to students at a younger age. Robotics, automation, and computational thinking are all a form of literacy that more of our graduates will need to master in order to become employable. Technology programs such as Vex, First, Cyber Robotics Coding Competition, Best, BattleBots, thenrc.org and Lego are mostly part of after school programs or of a CTE program.
We have recently partnered with companies such as Honda, Yaskawa and First Energy through grants to add after school Vex IQ elementary, competitions and library programs. We are also are working with the REC Foundation, Vex and ARM to develop a stronger Robotics and Automation pathway as well as micro-credentialing for K to 12 students. RAMTEC Ohio in collaboration with ARM, Ohio Manufacturing Association and Ohio TechNet is working on building an Industry 4.0 pathway and micro-credentialing program. Many other states and organizations as well as great educational and industry support companies like Intelitek are helping America better equip and enable students of all ages to become better prepared for the exciting and great paying careers that will be available to them though our world’s transformation into Industry 4.0. We are excited to also be working with major robotic and automation companies to build state of the art training and delivery systems for students, instructors and industry. These new training programs will better engage the trainer and the trainee as well as delivery JIT training.
We look forward to what RAMTEC Ohio and the nation is developing to build a transformative training program.


Industry 4.0, The Skills Currency, Micro-Credentials and Jobs in Industry

Many have written about the threat of robots and automation to jobs in industry.  The truth is quite the opposite. Automation and Industry 4.0 present an opportunity that is giving rise to what is referred to as the ‘skills currency’.

As technology is transforming industry, firms are changing the way in which they are hiring talent. Technological skills and employability skills (sometimes referred to as soft skills) are becoming the professional currency with which applicants are being evaluated.

When evaluating the needs of businesses adopting Industry 4.0 – this new hiring paradigm becomes very clear and logical.

The shift from ‘Industry 3.0’ to Industry 4.0 involves the connectivity of the machines, sensors, motors and PLCs over a network. Industry 4.0 continues with collection of data which is critical to improving the efficiency of the operation, as well as actions that need to be taken because of the data analysis (e.g. preventative maintenance and optimization).

When looking at the required skill set for such an operation, siloed expertise in fields such as Programmable Ladder Logic or mechanical systems is not enough. The emphasis shifts to technological interoperability and problem-solving skills.

One of the challenges with the adoption of Industry 4.0 is the huge skills gap and lack of talent to fill in high level integrator positions in industry. This position will need to own all the automation as well as the network and data collection and analysis aspects – all of which become mission critical.

The good news is that companies like Intelitek are responding to this challenge in partnership with leading companies in Industry, in order to provide a comprehensive program that will enable training on three levels:

Industry 4.0 Training

Our programs are designed in a blended approach – so that students go through a curriculum that leads to hands on activities on physical trainers built with industrial equipment.

Intelitek programs lead to both micro-credentials for every subject area, as well as high level certification – at each of the levels described above.

Contact us for more information:


What is Industry 4.0?

New digital technology is transforming manufacturing as we know it. By integrating new technologies into the manufacturing processes, we are now able to gather and analyze data across the various components of the production line in real time – thus increasing efficiency and reducing the cost of production. This manufacturing revolution is referred to as Industry 4.0.

The new digital technologies associated with Industry 4.0 are the following:

Big Data:
The amount of data that can be collected from a production line is endless. Sensors, electricity consumption, inter-connected machines, enterprise software (ERP; MES) and customer software are just some of the sources of data that can be used to analyze efficiency. Big data will eventually enable development of AI in the manufacturing processes.

IIOT (Industrial Internet of Things):
More devices/parts in the production process will be embedded with computing capabilities. As parts are moving through assembly or logistics, they will communicate with a controller.

Vertically and Horizontally Integrated Networks:
With all the data flowing from sensors, machines, devices, as well as from other systems in the enterprise, the various networks will need to be integrated to enable optimization in decision making.

The Cloud:
Data sharing across the organization will require a robust cloud infrastructure through which access will be provided.

Cyber Security:
With critical parts of the manufacturing process relying heavily on data analysis, the ability to secure the data and to avoid cyber attacks that may lead to costly downtime – becomes a high priority.

Autonomous Robots:
Human-machine interaction is reaching new levels – with robots that can perform tasks autonomously, side by side with humans, in a safe working environment.

Simulation:
Testing and optimizing complex manufacturing processes and safety procedures – can be achieved through robust simulation tools that enable a quick and accurate modeling of the plant floor.
Augmented Reality:
Although still in their infancy, AR technologies enable an employee on the production floor to receive data and instructions on how to replace a certain part in a machine.

Additive Manufacturing:
Additive manufacturing enables a much simpler process of creating prototypes, fabricating spare parts, as well as customized batches of production.

Industry 4.0 has an immense impact on the competitiveness of manufacturing firms, as well as on the training of its workforce. Stay tuned to learn more in our upcoming blog.


Intelitek_WebLogo1_02-13

Interested in more info?

We will be in touch shortly

There was an error while trying to send your request. Please try again.

Intelitek will use the information you provide on this form to be in touch with you and to provide updates and marketing.